Brown Fused Alumina

Brown fused alumina takes the high quality bauxite as the raw material, mixing with iron powder and anthracite, produced by melting in the electric arc furnace at a high temperature over 2000℃. Main chemical compositions are AL2O3, TiO2, and small amount of SiO2 and Fe2O3 etc. Toughness is higher than SiC. The texture is dense, the hardness is high, and the grains appear the spherical shape. It is suitable for manufacturing ceramic and resin high-consolidation abrasive tools, as well as grinding, polishing, sandblasting, precision casting, etc. It can also be used for manufacturing high-grade refractory materials. So the brown fused alumina grain is called as the “Industry Teeth”.

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Brown fused alumina takes the high quality bauxite as the raw material, mixing with iron powder and anthracite, produced by melting in the electric arc furnace at a high temperature over 2000℃. Main chemical compositions are AL2O3, TiO2, and small amount of SiO2 and Fe2O3 etc. Toughness is higher than SiC. The texture is dense, the hardness is high, and the grains appear the spherical shape. It is suitable for manufacturing ceramic and resin high-consolidation abrasive tools, as well as grinding, polishing, sandblasting, precision casting, etc. It can also be used for manufacturing high-grade refractory materials. So the brown fused alumina grain is called as the “Industry Teeth”.

Properties

  • Mohs hardness:
  • 9
  • Bulk density:
  • 1.75-1.95g/cm3
  • Specific gravity:
  • 3.6-3.9g/cm3
  • Volume density:
  • 3.6-3.9g/cm3
  • Melting point:
  • 2250°C
  • Maximum service temperature:
  • 1900°C
  • Microhardness:
  • HV1800-2200

Advantages

  • High purity, good crystallization, strong fluidity, low linear expansion coefficient and corrosion resistance.
  • Brown fused alumina has no explosion, no powdering, no cracking in the application process.
  • The cost performance is much higher than the traditional brown fused alumina grain. Become the best aggregate and filler for the refractory industry brown fused alumina.
  • The brown fused alumina grain Can be processed according to user requirements.
  • Small crystal size, impact resistance.
  • High purity, dense texture, high bulk density, strong self-sharpening, good toughness, extremely low magnetic content.
  • The abrasive tools made of brown fused alumina have sharp grinding, low heat generation rate, high grinding ratio, and less adhesion during use. The sintered abrasive tools made have the characteristics of dark blue after firing, no net cracks, and no rust spots. Suitable for manufacturing ceramic and resin high-consolidation abrasive tools, as well as grinding, polishing, etc.

Application

  • 01

    Manufacturing advanced refractory materials, castables, refractory bricks, etc.

  • 02

    Environmentally friendly sandblasting material, widely used in aluminum profile, copper profile glass, precision molds for washed jeans and other fields.

  • 03

    Grinding grade abrasive, used for free grinding fields such as picture tube, optical glass, single crystal silicon, lens, watch glass, crystal glass, jade, etc. It is a high-grade abrasive material commonly used in China.

  • 04

    The abrasive has suitable color, good hardness, toughness, suitable particle cross-section type and edge retention. It is applied to resin abrasive tools with ideal effect.

  • 05

    It can be well used to produce sandpaper and emery cloth.

  • 06

    It can be used for functional coating, used in automobile brake parts, special tires, special construction products, highway pavements, airport runways, docks, parking lots, industrial floors, sports fields and other abrasive fields.

  • 07

    Filter medium to purify drinking water or waste water, suitable for non-ferrous metal beneficiation, oil drilling mud weighting agent. Hydraulic cutting is used for cutting oil (gas) pipelines, steel and other parts.

Specifications and chemical composition standard

Used for refractory,castable

Properties Type /Sand 0-1,1-3,3-5,5-8mm /Fines  0-100#  0-200#  0-320#
Guarantee Value Typical Value Guarantee Value Typical Value
Chemical Composition Al2O3 ≥94.5 96.1 ≥92 94.1
SiO2 ≤1.5 1.16 ≤2 1.56
Fe2O3 ≤0.5 0.13 ≤0.55 0.28
TiO2 ≤3 1.78 ≤3.3 2.25

Used for abrasives,blasting,grinding

Properties Type Grains
8# 10# 12# 14# 16# 20# 22# 24# 30# 36# 40# 46# 54# 60#
70# 80# 90# 100# 120# 150# 180# 220#
Guarantee Value Typical Value
Chemical Composition Al2O3 ≥93 95.65
SiO2 ≤2.0 1.04
Fe2O3 ≤1.5 0.14
TiO2 ≤3.5 2.2

Used for abrasives ,lapping,Polishing

Properties Type Micropowder
"W" W63 W50 W40 W28 W20 W14 W10 W7 W5 W3.5
"FEPA" F230 F240 F280 F320 F360 F400 F500
F600 F800 F1000 F1200 F1500
"JIS" 240# 280# 320# 360# 400# 500# 600# 700# 800# 1000#
1200# 1500# 2000# 2500# 3000#
3000#  4000#
Guarantee Value Typical Value
Chemical Composition Al2O3 ≥92 93.8
SiO2 ≤2 1.4
Fe2O3 ≤2 1.2
TiO2 ≤4 3.2

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